The operation phase of field/facility management is notoriously complex, often because the engineering project lifecycle fails to thoroughly anticipate operational issues and detailed asset management strategies. At ProWoo, our team's extensive experience in operation and asset management effectively bridges these gaps between the engineering and operational phases of project lifecycles. We focus meticulously on each client’s unique requirements, adopting a pragmatic approach to deliver enhanced long-term solutions. ProWoo offers the following specialized services during the Operate Phase:
A. Process Simulations & Modelling
- Development of Process Simulation Models with world class recognized simulation softwares.
- Modeling facilities/operating plants with the current operating conditions & accurate components characterization methods via process simulation models to determine bottlenecks, operating envelopes & troubleshoot the operating plant problems.
- Steady state & Transient analysis for complex system hydraulics to determine the adequacies, capacities & constraints, surge & slug analysis in the pipelines.
- Design/Rating/Evaluation of Heat Exchangers via renowned exchanger suite application programs.
- Development of Flare Network & Flare header sizing through Flare sizing softwares.
- Process Simulation Training to Operating & Engineering companies.
B. Pressure Relief System Design and Analysis
At ProWoo Engineering, we specialize in delivering top-tier relief system design and analysis services, ensuring the safety and efficiency of equipment and processes across the Oil & Gas, Refining and chemical industries. Our team's deep expertise and commitment to excellence set us apart in the field of engineering safety solutions.
Unmatched Industry Expertise
Our team comprises seasoned professionals with extensive experience in adhering to critical ANSI, API, and ISO standards, alongside specific refinery guidelines. This profound knowledge base ensures that our services are not only compliant with international best practices but also tailored to meet the unique needs and standards of our clients.
Advanced Technology and Tools
ProWoo has experience using the state-of-the-art software tools such as PSPPM, IPRISM, Salus and Aspentech Safety Analysis to provide precise and reliable safety analyses. These tools, combined with advanced spreadsheet applications, enable us to deliver comprehensive and accurate assessments that enhance operational integrity and reliability.
Client-Centric Approach
We pride ourselves on a client-centric approach, offering customized solutions that align closely with client-specific design engineering practices. Each project is approached with a unique perspective, aiming to deliver solutions that are both innovative and practical, ensuring optimal performance and safety.
We offer a comprehensive suite of services for Relief System (Pressure Safety Valve, PSV) Analysis, including:
- Process Simulation Modelling
- Refinery Relief & Flare System Adequacy Checks
- Mitigation Strategy Development
- Reporting and Documentation
C. Flare and Blowdown Study
We provide thorough assessments of blowdown systems within industrial plants, ensuring safety, compliance, and operational integrity through the following detailed processes:
D. Flare Study: New Design and Adequacy of Existing
New Design:
- Develop Flarenet model based on the available isometrics
- Identify all the governing scenarios for the entire network and run the flarenet model
- Optimize the headers and sub headers to achieve results as per guidelines
Adequacy:
- Develop Flarenet model of exiting plant in Aspen Flare System Analyzer
- Identify governing scenarios for the Flare
- Perform adequacy study on all parts of the Flare System, including sub-headers, headers, Flare Knock-Out Vessel, flare stack and Flare tip
E. Asset Management Services
- Complete Plant data evaluation and process optimization of operating facilities
- Process Simulation modeling of facility to evaluate facility upgradation requirement, bottlenecks determination & capacity evaluation
- Operation Troubleshooting & mitigations of complete facilities
- Drafting of Red Line Mark ups
- As Building of existing facilities
F. Technical Safety Services
- Facility Design Review Support
- Retrospective HAZOP / SIL Facilitation
- Fire Explosion, radiation, dispersion studies
- Physical effects modeling
G. Gas Processing Studies & Engineering
- Amine Unit Solvent Selection Studies
- Sour Gas Sweetening Technology Selection Studies
- Amine and TEG unit process optimization studies using ProMax
- Gas Plant Simulation Studies
- Complete BEP for Gas treating units (Amine, Dehydration and Dew pointing)